Power Solutions

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POWER QUALITY & VOLTAGE OPTIMIZATION

TPI Efficiency’s power quality solutions protect your company’s critical equipment and infrastructure from sags, blips, spikes, and surges that can disrupt production efficiency.

This power quality monitoring and corrections detects an incident and takes immediate corrective action to protect all electrical equipment and essential functions connected to your main distribution panel 24 hours a day, 365- days a year.

powerhouse

Power Quality Systems

ELIMINATE SAGS, BLIPS, SPIKES, & SURGES

  • Provides real-time correction to incoming electricity
  • Prevents surges and spikes
  • Releases stored energy
  • Life expectancy of 25 years.
  • Installed with no upfront costs

By considering Power quality systems, facility managers can transform their electrical systems, leading to substantial cost savings and improved operational efficiency.

Power Quality Solutions

Balance voltage between all phases with Capacitors, MOV’S and a Patented Wiring System designed to allow unusable power, that is currently being lost to be returned to your grid via the ground and neutral design. 

How the Power Quality Systems Work

Voltage is optimized, and Transient Voltage is reduced, resulting in more savings. To accomplish this, the Powerhouse adds capacitance through a series of capacitors. This enables the unit to capture the Reactive Power, which is commonly lost to ground, store it, and return it to the system evenly across all phases as needed.

  • Significantly reduces low-voltage issues.
  • Elevates the voltage of the entire system.
  • Stabilizes the voltage of the complete system.
  • Reduces voltage drops when demand increases.
  • Stabilizes the voltage of the complete system.
  • Reduces tripped breakers (as a result of low voltage or power spikes)
  • Lowers kilowatt hours.

What Are Your Power Quality Painpoints?

Solutions to Help Managing Your Power

  • Balances Three-Phase Voltage = Boosts, Balances, & Stabilizes Three-Phase Voltage.
  • Raise Voltage = Increases Voltage on each phase to optimum levels.
  • Improves Power Factor = Increases any Existing Power Factor above 95%.
  • Reduces kW, kWh, Amperage, kVA & kVAR, resulting in up to 7% – 12% reduction in energy consumption.
  • Controls Demand Spikes = Decreases Utility Bill Costs.
  • Eliminates Power Factor Penalties & kVAR Penalties = Decreases Utility Bill Costs.
  • Prevents Factory Restart Events = No Production Downtime.
  • Prevents Blips, Spikes, Surges, and Sags = Extends Equipment Life Expectancy.
  • Reduces Carbon Emissions = Capturing, Conditioning, and Recirculating Reactive Power.

Benefits & Results

powerhouse

WHY POWER QUALITY?

Energy Efficiency and Cost Savings

Reduced Power Consumption: Power quality systems lowers kWh consumption by 5-10%, leading to significant energy savings.

Decreased Demand Levels: Peak demand levels are reduced by up to 20%, resulting in lower utility costs.

Improved Power Factor: The system optimizes power factor above 0.95, minimizing reactive power and potentially avoiding utility penalties.

Enhanced Power Quality and Equipment Protection

Voltage Optimization: Power quality systems constantly balances and optimizes voltage, even under heavy loads.

Elimination of Voltage Events: Sags, blips, spikes, and surges are immediately corrected, protecting sensitive equipment.

Harmonic Distortion Reduction: The system decreases harmonic distortion by 80%, improving overall power quality.

Operational Improvements

Increased System Capacity: Amperage is reduced by 15-20%, freeing up capacity for new equipment without requiring switchgear additions.

Extended Equipment Lifespan: By providing stable, optimized voltage, Power quality systems help prolong the lifespan of facility equipment.

Three-Phase Voltage Balance: The system ensures balanced voltage across all phases, regardless of load size.

Environmental Impact

Reduced Carbon Footprint: The significant decrease in energy consumption makes the electrical system more efficient and eco-friendly.

Unique Technology

Comprehensive Solution: The system combines power recycling with constant voltage balancing, providing benefits that surpass those of traditional power correction technologies.

Enhanced Power Quality and Equipment Protection

Extended Equipment Lifespan: Stable, optimized voltage helps prolong the lifespan of facility equipment, reducing replacement and maintenance costs.

Reduced Downtime: Immediate correction of voltage events like sags and surges protects sensitive equipment and prevents operational disruptions.

Strategic Value

Data-Driven Decision Making: Power quality systems provide comprehensive data on energy usage and system performance, enabling more informed financial planning and resource allocation.

Sustainability Initiatives: The significant reduction in energy consumption aligns with corporate sustainability goals, potentially improving the company’s environmental profile and stakeholder relations.

Risk Management

Improved Power Reliability: Power quality systems enhances overall power quality and system stability by balancing voltage and reducing harmonic distortion.

Future-Proofing: The system’s ability to optimize existing infrastructure can defer or reduce the need for costly electrical system upgrades.

Financial Benefits of a Power Quality System

Cost-Savings:
On average, Power quality systems installations have produced cost savings of over 10% from reduced demand and consumption alone.

Operational Savings:
Additional savings can be realized through the prevention of electrical events and improved equipment performance.

For a CFO, these benefits translate to improved financial performance, reduced operational risks, and enhanced strategic capabilities in managing the organization’s energy infrastructure and costs.

Reduced Energy Costs:
Power quality systems can lower kWh consumption by 5-10% and reduce peak demand levels by up to 20%, leading to significant energy cost savings.

Improved Return on Investment:
The system achieves average cost savings of over 10% through reduced demand and consumption alone, yielding a strong financial return.

Increased Operational Efficiency:
Power quality systems can enhance overall system efficiency and lower operational costs by optimizing voltage and minimizing energy waste.

POWER FACTOR CORRECTION & VOLTAGE OPTIMIZATION

1

Balance

A power quality system is an electrical control system that stores and uses it to constantly balance and optimize voltage throughout the system, reducing demand levels and total power consumption.

2

Lower Kilowatt Demand

Installed at a primary power source, power quality systems are technology that is able to successfully capture electricity, store it, and use it to optimize power quality and lower kilowatt demand.

3

Balance & Capture

All facilities have a portion of power lost to the ground and never consumed, known as reactive power. A power quality system can capture this reactive power, condition it into usable energy, and store or use it as a secondary power source.

Good Power Factor = Greater Efficiency

Power Factor Correction (PFC) plays a key role in improving electrical efficiency and optimizing system performance. While the Powerhouse system corrects power factor, it also delivers added value far beyond standard PFC equipment.

Why Power Factor Correction Matters:

  • Improved Energy Efficiency: A higher power factor—closer to 1—means your electrical power is being used more effectively for productive work rather than wasted as reactive power.

  • Lower Energy Costs: By reducing the need to generate and transmit reactive power, overall energy consumption drops. That translates to lower utility bills and more efficient use of energy resources.

  • Better Equipment Performance: Electrical equipment like motors and transformers operate more reliably and efficiently when voltage and current are in sync. Correcting power factor keeps these systems performing at their best.

How Power Quality Solutions Can Work For You

With a power quality system, you can transform your facility's electrical system, reduce cost, enhance performance, and reduce environmental impact.

Power Quality Solutions Include:

  • Power factor correction (capacitor banks to reduce reactive power charges)
  • Voltage optimization (reducing voltage to optimal levels)
  • Harmonic filtering (cleaning up waveform distortion)
  • Energy storage systems (batteries for demand management)

Power Quality Case Studies

These case studies demonstrate the significant impact of power quality solutions across various industries, addressing issues from equipment failure to production losses while providing substantial returns on investment.

Plastic Molding Company

Problem: High equipment repair costs and frequent assembly line downtime

  • Over 15 days of downtime per quarter
  • Millions lost in repairs and production annually

Solution: Power quality system implementation

  • Protected computer systems and assembly line equipment
  • Eliminated excess downtime
  • Decreased product defects

Result: Improved production efficiency and reduced costs

Decking Company

Problem: Frequent assembly line shutdowns

  • 10+ shutdowns per quarter
  • Millions lost in production

Solution: Custom power quality system

  • Utilized batteries, capacitors, MOVs, and surge protection
  • Eliminated micropower outages and voltage spikes

Result:

  • Restored millions in lost production
  • ROI achieved in just over a year
  • No upfront capital funding required

Manufacturing Lighting

Problem: Premature LED burnout

  • A large portion of new LEDs fail within 18 months
  • Warranty claims denied due to electrical spikes

Solution: Power quality system installation

Result:

  • Voltage spikes eliminatedPremature LED failures ceased

Metal Fabrication Company

Problem: Need for equipment protection and operational efficiency

Solution: Comprehensive power quality system

  • Protected critical equipment from electrical irregularities
  • Future-proofed electrical system for growth

Result:

  • Bundled with water savings and LED lighting upgrades
  • Cash flow favorable shared savings agreement
  • $12,000 monthly savings with no out-of-pocket costs

Data Center

Problem: Need for critical infrastructure protection

Solution: Power quality system implementation

  • Prevented surges and spikes affecting sensitive servers and equipment

Result:

  • Set new industry standards for electrical system integrity
  • Increased client close rate by over 20%